1.
2. |
Untreated
compressed air from the compressor’s aftercooler
enters at the top of the coalescing separator housing
and passes through a dual element, high efficiency sintered
element. The condensed water and oil droplets are effectively
separated from the compressed air by passing through
the sintered element and by the action of the air against
the interior of the separator housing. The condensed
oil and water droplets collect at the bottom of the
separator housing for manual or automatic draining at
regular intervals. BAUER recommends inspecting the element
at least two times per year to keep the element in good
working order for optimum efficiency. Clean or replace
as required.
The
compressed air, having had the condensed water and oil
particles effectively separated from the compressed
air, enters the air processing filter housing. Depending
upon the model, up to 3 filter housings may be used
in series. The air enters the air processing cartridge
through the bottom of the cartridge and immediately
passes through a micro filter to remove even the tiniest
of solid contaminates from the compressed air. Each
cartridge uses a double o-ringed nipple for sealing.
Each filter housing includes a vent hole (not depicted)
to vent air to atmosphere if a cartridge has been installed
incorrectly, if one or both of the o-rings are damaged,
or if the cartridge isn’t present. This feature
prevents untreated air from passing downstream to storage
cylinders or to the system consuming the air. |
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| 3. |
A
special drying agent within the cartridge removes water
vapor from the compressed air. The drying agent is packed
within the cartridge in several sections with each section
separated by a micro filter. Cartridges for drying are
available with Securus (not depicted). Securus ensures
100% utilization of the cartridge. Click here to learn
more about Securus. |
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| 4. |
Some
air processing cartridges may include activated carbon
in addition to the drying agent. Activated carbon removes
oil vapor from the compressed air. Cartridges are available
consisting solely of activated carbon. |
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| 5. |
Some
air processing cartridges may include a catalyst in addition
to the drying agent and/or activated carbon. The catalyst
converts carbon monoxide to breathable levels of carbon
dioxide. Cartridges with catalyst must be used on engine
driven units for breathing air applications. Cartridges
are available consisting solely of catalyst. |
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| 6. |
A
pressure maintaining valve is supplied downstream of the
last filter housing. The pressure maintaining valve maintains
a backpressure in the filter housings and in the coalescing
separator, which improves the efficiency of the separator
and ensures that effective air treatment begins immediately
with the starting of the compressor. Clean, dry air exits
the assembly via the outlet port and is ready for use
to fill storage tanks or marker tanks. |
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| 7. |
A
safety valve protects the assembly from overpressure.
The safety valve is installed on top of the coalescing
separator.
The safety valve is set at the factory slightly above
the customer-specified operating pressure of the air processing
system. |
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| 8. |
A vent valve is provided to bleed air from the filter
housing(s) when the cartridge(s) need replacing. |
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| 9. |
A
pressure gauge is included to verify pressure in the filter
housing(s). |